- Company Profile
- ABOT Systems
- Checkweigh Systems
- Conveyor Products
- Cubing Systems
- Custom Systems
- Automatic Manifesting
- Barcode Scanning Tunnels
- Carton Metering
- Compliance Labeling
- Cross Dock Labeling
- Custom Labeling
- Data Collection
- FedEx Automation
- In Motion Manifest
- Liquor Fulfillment
- Open Case Pick Verification
- Pharmacy Fulfillment
- Pick Verification
- Product Labeling
- Production Counting
- RF Tag Compliance
- RFID and Barcode Verification
- Reverse Logistics
- Shipping Systems
- Split Case Auditing
- Statistical Process Control
- UPS Automation
- Vision Capture System
- WIP Tracking System
- Labeling Systems
- Picking Systems
- Robotics Systems
- Sortation Systems
- Software
- CASI Products
- Service
- Recent Projects
- Support
Production Counting System

Cornerstone Automation Systems Incorporated offers a pre engineered Automated Production Counting System using SolidCount™ that provides automated real time production counting data at either a plant or enterprise basis. Realtime reporting is available via SolidWebReports providing management with instantaneous views of their enterprise.
Overview
The SolidCount™
Production Counting System is a complete turnkey system designed
to fully automate your production counting and interface seamlessly
with your enterprise software. Each system is complete with
everything you need for full automatic production counting including
application software, barcode
scanners or RF Tag Readers, Installation
and operator training.
System Components
Hardware
![]() |
![]() |
![]() |
| RF Scanners | RF Tag Readers | Fixed Position |
- Fixed Position Scanners or RF Tag Readers
- CASI-1050 or CASI-1100 System Controller
Software
- SolidCount™ Production Counting Software
- SolidComm™ Legacy Host Interface tool
- SolidWebReports™ Reporting Module
- Conveyor Controls PC or PLC Controls
System Operation
![]()
Data Storage
Most enterprise systems can be automatically updated using SolidComm™ with options for enterprise integration. The SolidCount™ system normally utilizes the CASI-1050 control console that ships with SATA RAID 80 GB hard drives providing ample short term storage of your critical production data.
Data Collection

The SolidCount™ system manages the gathering of data via barcode scanners or other means into the system. This data is available locally via the built in reports function or enterprise wide via the SolidCount™ Web reports option.
Real Time Feedback & Displays
Real time feedback can be obtained in many forms. The CASI 1100 has an excellent reports feature that can be accessed locally. You may also wish to use an overhead display continuously displaying the appropriate data for your production personnel. Another good feature is the email/pager alerts can come with the system.
Videos and Product Data Sheets
Please fill out this simple form to view all CASI product sheets and videos. You will have access to all CASI downloads. The information provided will only be used to help us determine the best solution for your environment and meet your budget!
Featured products:
See what we do and what makes us an industry leader. 18MB ![]()
CASE STUDY: UCC-128 Compliance Labeling and Sortation System
Find out how one customer reduced costs and labor using CASI system.
Inline Weigh/Dimension Systems
Super-size solution for boxes up to 60" long. Custom sizes available.
Definitions:
Barcode DefinitionsMaterial Handling Definitions
NEMA Definitions



